Insulation & Packing
Flexible Duct Insulation and Packing Machine
An automated machine that joins outer sleeve and insulation to the inner core duct - producing insulated flexible ducts up to 10 metres in a single pass.
Insulation and packing run as one integrated process: the duct is compressed and boxed by the built-in automatic box packer, operated by a single operator from the 3-metre glass fibre table.
Duct length
Up to 10 metres
Process
Insulate · Compress · Pack
Operators
Single operator
Built in
The Netherlands
Key Benefits
Insulate, compress and pack in one pass
Replace separate insulation and packing stations with one integrated machine: outer sleeve, insulation, compression and boxing in a single automated process.
01
Dual-process efficiency
Compresses and packs the insulated duct simultaneously, maximising throughput and minimising downtime.
02
Automatic box packer
The integrated packer completes the production cycle with consistent, despatch-ready packaging.
03
Glass fibre peel off frame
User-friendly design that simplifies the insulation layering process with convenient material handling.
04
3-metre glass fibre table
A spacious work surface keeps sleeve and insulation aligned and positioned for efficient insulation.
Technical Specifications
Specification sheet
Machines are configured to your duct programme. Confirmed figures for throughput, footprint and power are issued with your quotation.
Request the full specification- Duct length
- Up to 10 metres
- Process type
- Dual insulation & packing
- Table size
- 3-metre glass fibre
- Operators required
- Single operator
- Automation level
- Fully automated
- Duct diameter range
- Spec to be supplied
- Line speed / throughput
- Spec to be supplied
- Machine footprint (L × W × H)
- Spec to be supplied
- Power supply
- Spec to be supplied
Suitable Materials
What the machine runs
Inner core duct
Aluminium or laminated core duct, formed upstream on the laminated duct machine.
Glass fibre insulation
Applied from the 3-metre glass fibre table with the peel off frame.
Outer sleeve stock
Jacket material joined to core and insulation in one pass.
Packing cartons
Fed to the integrated automatic box packer.
Applications
Where the duct is used
Insulated flexible duct
Thermal air distribution for commercial and residential HVAC.
Acoustic duct
Acoustically insulated aluminium duct that reduces noise.
Condensation control
Jacketed duct for cold spans and humid environments.
Non-woven air duct
Insulated non-woven flexible air duct programmes.
Not sure which configuration suits your duct programme? Send us the diameters and volumes you need and we will specify the machine.
Talk to an EngineerPosition In The Line
How this machine connects to the rest of the line
Start of line
Wire Decoiler
Feeds wire at low tension.
Upstream
Laminated Duct Machine
Forms core duct and jackets.
This machine
Insulation & Packing
Insulates, compresses, boxes.
Output
Boxed insulated duct
Ready for despatch.
Frequently Asked Questions
Answers before you ask
What is the maximum duct length this machine can produce?+
Up to 10 metres.
How many operators are required to run this machine?+
Single operator. The insulation and packing process is fully automated.
What does the dual-process design include?+
It integrates insulation and packing into one machine, joining outer sleeves and insulation to the inner core duct. Includes a glass fibre peel off frame and 3-metre glass fibre table.
Is installation and operator training included?+
Yes. Turnkey installation, operator training and worldwide support are part of every delivery, carried out by Piton engineers.
Related Equipment
Machines that pair with this one
HVAC Manufacturing
Flexible Laminated Duct Machine
Plain aluminium, laminated foil and polyester duct - plus jackets for insulated duct.
- Fire-rated to UL-181
- Aluminium, foil & polyester
Insulation Equipment
Insulation Stick Up Pin Machine
Self-adhesive insulation pins at 36-60 per minute with custom branding.
- 36-60 pins/minute
- Custom branding
Semi-Flexible Manufacturing
Semi Flexible Duct Machine
Automated aluminium and stainless steel semi-flexible duct production.
- Aluminium & stainless
- Consistent dimensions
Get A Quote
Quote the insulation & packing machine
Tell us the duct diameters and volumes you need. An engineer replies with a specification and price - no obligation.
Insulation & Packing